Manufacturing: ERP Implementation & Multi-Site Rollout for Mining Major in South Africa

case study mining

Client Context

A leading mining group in South Africa, operates multiple mines with complex, high-volume operations. The company sought to standardize its processes across sites through a JD Edwards ERP transformation, creating a scalable global template for long-term growth and operational efficiency.

Challenges

  • Multiple modules integration across Finance, Procurement, Inventory, and Production.
  • Legacy system complexity – mapping and migrating diverse local processes into a unified JDE framework.
  • Template creation – designing a global template flexible enough to meet site-specific needs yet standardized for efficiency.
  • Phased rollout – ensuring smooth go-lives across five geographically dispersed mines.
  • 24×7 operations – requiring uninterrupted support and high system availability.
  • Version coexistence – managing upgrades and support for both legacy and new JDE versions during transition.

Our Approach

  • Conducted legacy system analysis and mapped key processes to JDE standards.
  • Designed and deployed a global ERP template, ensuring scalability and consistency across mining sites.
  • Executed onsite go-live for the first mine as part of Pilot, followed by a phased rollout across four additional mines.
  • Established a 24×7 support model to sustain mission-critical mining operations.
  • Delivered an upgrade program to move the template to the latest JDE version and extend rollout to remaining sites.
  • Supported co-existing versions to ensure business continuity throughout the transformation journey while whole instance to the latest version.

Results

  • Standardized processes across all mining sites with a global ERP template.
  • Successful go-lives at five mines with minimal disruption to operations.
  • Improved system stability and scalability for future growth.
  • Seamless coexistence of old and new versions during upgrade, avoiding downtime.
  • Moving to latest version gave a advantage to the organization to best feature available to maximize the ROI.
  • Reliable, round-the-clock application support for critical mining operations.

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